Our Story – Ashford & Sons
Free Cap. Just Cover Shipping · 2,847 Left
Our Story

Two Generations. One Workbench. Every Cap by Hand.

My father opened this workshop in 1958. I've been making caps at the same bench ever since. Now the workshop is relocating, and 2,847 finished caps need a home.

A Note from Walter · Baltimore, MD · Est. 1958
Inside the Ashford & Sons workshop in Baltimore
The Ashford workshop, Baltimore, Maryland
Walter Ashford
Walter Ashford
Second-Generation Cap Maker · Baltimore

I make caps for a living. My father made them before me.

He opened this workshop in 1958 in a brick building off Eastern Avenue in Baltimore. He'd been working the line at Bethlehem Steel, but he'd always made his own caps on the side. Couldn't find one in the stores that sat the way he wanted. His buddies at the plant kept asking him to make theirs.

So he did. No advertising. No labels. Just good caps, word of mouth around Fells Point, and a man who wouldn't let a bad stitch leave the bench.

That bench is still here. The legs are nicked up pretty good. There's a coffee ring he left in 1971 that I couldn't sand out if I tried. I can still see his pencil lines where he'd mark up new patterns. It's not a display piece. I work on it every morning.

Walter Ashford at his 1958 workbench in Baltimore
Walter at the original 1958 workbench, Baltimore

How I Learned the Trade.

I started helping my father after school when I was thirteen. Sweeping scraps, sorting buckles, pressing seams he'd already tacked. By fifteen I was cutting my own panels. By nineteen I could shape a cap start to finish in under forty minutes.

When he passed, he left me the keys, the bench, and one thing he used to say every time I finished a cap: "Hold it up to the light. If you wouldn't wear it yourself, don't send it out."

So that's what I do. No machines. No factory line. No cutting corners on material. Every cap still gets hand-shaped on that same bench. I pick the denim. I cut it. I stitch it. I fit the buckle and check the brim myself. If it's not right, it doesn't leave.

Some people call that old-fashioned. I call it the job done right.

Man wearing an Ashford flat cap on a city sidewalk
"Better than I expected." — Jim D., Richmond, VA
"My wife said it was too good to be true. Ordered Tuesday, cap showed up Saturday. Handwritten note from Walter in the box. Better than I expected."
— Jim D., Richmond, VA

The Cap Itself. What You're Getting.

There are a thousand caps on the internet. Most of them come off the same factory line somewhere overseas. Punched out by machine, boxed up, shipped before the glue dries. Half of them have a "family craftsman" story on the website that was written by a computer.

An Ashford cap isn't that. Every single one is cut, shaped, stitched, and finished by hand in this Baltimore workshop. The crown is formed on a wooden block. The same pattern shape my father designed. The brim is stiffened just enough to hold its line without feeling like cardboard. The buckle is metal. The fit is real.

It's a low-profile Ivy cut. Not the puffy newsboy shape that makes you look like you're auditioning for a period drama. This is the slim, modern shape. The kind of cap you put on and forget you're wearing.

You don't break in an Ashford cap. You put it on and it fits. Washed denim, soft from day one. The metal buckle adjuster means one size genuinely fits all. No guessing, no sending it back because your head's between a medium and a large.

Stacked Ashford flat caps with free shipping sign
Every style Walter makes. Denim, wool, mesh. All free.
What You Usually GetWhat Ashford Gives You
$80–$150 for a factory-made capFree. Just cover shipping.
Anonymous overseas factoryWalter Ashford. Baltimore. Since 1958.
"Handcrafted" by a machineHand-shaped on the bench his father built
Puffy newsboy shape you wore onceLow-profile Ivy cut you forget you're wearing
No return, no guarantee90-day fit guarantee + full money-back
Guess your size and hopeMetal buckle adjuster. One size fits all.
"Third cap I've ordered from Walter. Been coming back since 2021. Never had one fall apart on me. This one's my daily driver."
— Ed K., Annapolis, MD
Bench-Shaped in Baltimore · Since 1958
2,847 Caps. Free. The Last from This Workshop.
Each one hand-shaped on the original 1958 bench. You cover shipping. You keep the cap.
Claim Your Free Cap →
90-day fit guarantee · Full money-back

Why They're Free. The Short Version.

The workshop is relocating. After 68 years on this block, the building sold and I've got to move.

I've got 2,847 finished caps sitting on my shelves right now. Denim, herringbone, wool, mesh. Every style I make. I could box them up and haul them across town in a moving truck. Or I could put them on the heads of men who'll actually wear them.

Every cap is free. You just cover shipping.

My father would've called me crazy. But he also would've said a good cap belongs on somebody's head, not in a cardboard box in the back of a truck.

My father made caps for every man who walked through his door. Bankers. Bus drivers. Teachers. He never priced a man out of looking good. On my last day at this address, neither will I.

Hat graveyard vs. Ashford cap
Left: the hat graveyard. Right: the one that ends it.

And If It Doesn't Fit, Send It Back.

I know what you're thinking. You've got a box in your closet. Maybe a drawer. Full of hats that looked right on the website and wrong on your head. Eight, twelve, maybe thirty caps that all promised to fit and none of them did.

I hear it every week. So here's what I'll do.

Wear the cap for 90 days. Wear it to the store. Wear it to work. Wear it around the house on a Sunday. If it doesn't sit right, if it's too puffy or too stiff, send it back. Full refund. No questions.

I'd rather take the cap back than let it end up in another hat graveyard.

Finished flat caps on workshop shelves ready to ship
2,847 caps. All finished. All free. When the shelves are empty, that's it.

The Last Chapter at This Address.

This is not a flash sale. There is no clearance event next month. There is no "new collection" in the fall.

When these 2,847 caps are gone, that's it. The shelves will be empty. The bench gets packed up. The lights go off at this address.

I could have made this into some big farewell event. But my father never did fuss. He just made caps.

So on my last day at this workshop I'm doing what he would have done. Making sure every cap finds the head it was made for.

If I'm wrong about the fit, you send it back. If I'm right, you'll have a cap shaped on a bench that won't exist at this address anymore.

Either way, you tried it for free. And I closed this chapter the right way.

"Gets me compliments everywhere I go. My neighbor asked where I got it. My son-in-law asked. Told them both about Walter's shop."
— Larry S., Lancaster, PA
"I got mine free. Best cap I own. And it's the last batch he'll ever make at this address."
— The goal.
Workshop Relocating · Final Stock · No Restock
2,847 Caps. Free. The Last from This Address.
Each cap is hand-shaped on the 1958 bench. When they're gone, they're gone.
Claim Your Free Cap →
90-day fit guarantee · Full money-back
"Every cap found the head that needed it. That's enough."
Walter Ashford
Baltimore · Since 1958
Ashford & Sons
Bench-shaped in Baltimore. Since 1958.
$79.95 FREE
2,847 remaining · Final stock
Claim Your Free Cap →
2,847 Caps. Free. Just cover shipping.
Claim Your Free Cap →